Umshini Wokubumba I-Pulp Onokushisa Okuphezulu Ocindezela Okushisayo Onokucindezela Okuphezulu Ongamathani angu-40 Umshini Wokubumba I-Pulp
Incazelo Yomshini
I-pulp molding hot press, eyaziwa nangokuthi umshini wokubumba i-pulp molding, iyithuluzi eliyinhloko lokucubungula ngemuva kokukhiqiza i-pulp molding. Isebenzisa ubuchwepheshe obunembile obuphezulu kanye nobuchwepheshe obuphezulu bokwenza ukwakheka kwesibili emikhiqizweni yokubumba i-pulp eyomisiwe, ilungisa ngempumelelo ukuguquguquka okubangelwe yinqubo yokomisa ngenkathi ithuthukisa ukushelela kobuso bemikhiqizo. Lokhu akugcini nje ngokuthuthukisa ukubukeka kwemikhiqizo yokubumba i-pulp kodwa futhi kuthuthukisa kakhulu ukuncintisana kwayo emakethe.
Imisebenzi Eyinhloko Nezimiso Zenqubo
Enqubweni yokukhiqiza i-pulp molding, ngemva kokuba ama-pulp blanks amanzi omile (kungaba yi-oven noma okomiswa ngomoya), avame ukuzwa amazinga ahlukahlukene okuguquka kwesimo (njengokugoba komphetho kanye nokuphambuka kobukhulu) ngenxa yokuhwamuka komswakama kanye nokuncipha kwefayibha. Ngaphezu kwalokho, ubuso bomkhiqizo buvame ukuba nemibimbi, okuthinta ngqo ukusetshenziswa kanye nekhwalithi yokubukeka kwemikhiqizo ye-pulp molding.
Ukuze kuxazululwe lokhu, ukwelashwa kobungcweti kokubumba kusetshenziswa umshini wokunyathelisa oshisayo we-pulp molding kuyadingeka ngemva kokomiswa: Beka imikhiqizo yokubumba ye-pulp ukuze icutshungulwe ngokunembile ibe yizikhunta zokubumba ze-pulp ezenziwe ngokwezifiso. Uma umshini usuvuliwe, ngaphansi kwesenzo esihlangene se-izinga lokushisa eliphezulu (100℃ -250℃)futhiumfutho ophezulu (10-20 MN), imikhiqizo ifakwa ekubunjweni kwe-hot-press. Umphumela wokugcina uba imikhiqizo yokubumba i-pulp efanelekile enezimo ezijwayelekile, ubukhulu obuqondile, kanye nezindawo ezibushelelezi.
Ngenqubo yokucindezela okumanzi (lapho imikhiqizo yokubumba i-pulp icindezelwa ngqo ngokushisa ngaphandle kokomiswa kusengaphambili), isikhathi sokucindezela ngokushisa ngokuvamile sidlula umzuzu owodwa ukuqinisekisa ukoma okuphelele kwemikhiqizo nokuvimbela isikhunta noma ukuguquka okubangelwa umswakama wangaphakathi osele. Ubude obuthile bungalungiswa ngokuguquguqukayo ngokusekelwe ekujiyeni nasekubuneni kwezinto zemikhiqizo yokubumba i-pulp ukuze kuhlangatshezwane nezidingo zokukhiqiza zemikhiqizo enezincazelo ezahlukene.
I-pulp molding hot press esiyinikezayo isebenzisa indlela yokushisa uwoyela oshisayo (ukuqinisekisa ukunyuka kokushisa okufanayo kanye nokulawula izinga lokushisa okunembile, okufanelekela ukukhiqizwa okuqhubekayo kwe-pulp molding) futhi inencazelo yokucindezela engamathani angu-40. Ingahlangabezana nezidingo zokubumba zamabhizinisi amancane naphakathi nendawo okubumba i-pulp emikhiqizweni efana nezitsha zokudla, amathreyi amaqanda, kanye nama-electronic liners, okwenza kube yimishini esekelayo ebalulekile emgqeni wokukhiqiza i-pulp molding.
Izici Eziyinhloko Zemishini
- Ukusebenza Okuzinzile: Ifakwe izinhlelo zokushisa uwoyela oshisayo wezinga lezimboni kanye nezingxenye ze-hydraulic ezinomfutho ophezulu, inezinga eliphansi lokuhluleka futhi isekela ukusebenza okuqhubekayo kwesikhathi eside, iqinisekisa ukuphuma okuzinzile komugqa wokukhiqiza we-pulp molding.
- Ukunemba Okuphezulu: Yakhiwe ngohlelo lokulawula izinombolo lwe-PLC, ingalawula ngokunembile izinga lokushisa (ngephutha elingu-±5℃), ingcindezi (ngephutha elingu-±0.5 MN), kanye nesikhathi sokucindezela okushisa. Lokhu kuqinisekisa ukuvumelana kobukhulu beqoqo ngalinye lemikhiqizo yokubumba i-pulp, okuhlangabezana nezindinganiso zokukhiqiza ngobuningi.
- Ubuhlakani Obuphezulu: Ifakwe iphaneli yokusebenza esebenzisana nomuntu nomshini, isekela ukusethwa kwangaphambili kwamapharamitha kanye nokugcinwa kwenqubo. Abaqhubi abasafufusa bangakwazi ukuyisebenzisa ngokushesha, banciphise umkhawulo wokusebenza kanye nezindleko zomsebenzi zokukhiqiza i-pulp molding.
- Ukuphepha Okuphezulu: Ihlanganiswe nama-alamu okushisa ngokweqile, ukuvikelwa kokucindezela ngokweqile, izinkinobho zokuma eziphuthumayo, kanye namadivayisi okuvikela ukushisa, ihambisana ngokugcwele nezindinganiso zokuphepha embonini yemishini yokubumba i-pulp, iqinisekisa ukuphepha kwabasebenzi kanye nendawo yokukhiqiza.
Ipharamitha Yobuchwepheshe
| Uhlobo Lomshini | Umshini Wokucindezela Owomile kuphela |
| Isakhiwo | Isiteshi esisodwa |
| Ipuleti | I-pc eyodwa yeplateni ephezulu kanye ne-pc eyodwa yeplateni engezansi |
| Usayizi wepuleti | 900*700mm |
| Izinto zePlaten | Insimbi Yekhabhoni |
| Ukujula Komkhiqizo | 200mm |
| Isidingo Sokuhlanza I-Vacuum | 0.5 m3/umzuzu |
| Isidingo Somoya | 0.6 m3/umzuzu |
| Umthwalo Kagesi | 8 KW |
| Ingcindezi | Amathani angu-40 |
| Umkhiqizo Kagesi | Uhlobo lwe-SIEMENS lwe-PLC ne-HMI |
Izimo Ezibanzi Zokusetshenziswa Embonini Yokubumba Ama-Pulp
Imikhiqizo ecutshungulwa yilo mshini wokubumba we-pulp molding hot press ihlanganisa ukusebenza okuhle kakhulu kokumunca ukushaqeka kanye nezakhiwo zokuvikela imvelo ezibolayo eziyi-100%, okuhambisana kahle nomkhuba womhlaba wonke wokupakisha okusimeme. Zisetshenziswa kabanzi emikhakheni emithathu eyinhloko:
- Ukupakishwa Kwesevisi Yokudla: Ukucubungula izitsha zokubumba ze-pulp ezilahlwayo, amapuleti okudlela e-pulp molding, kanye nezitsha zokudla okudliwayo. Imikhiqizo eqediwe iphephile kuma-microwave, ayivimbeli uwoyela, futhi ayingeni manzi kakhulu, ithatha indawo yokupakishwa kokudla kwepulasitiki kwendabuko futhi ihlangabezana nezidingo zezinqubomgomo zemvelo.
- Ukupakishwa Komkhiqizo Wezolimo: Ukubumba amathreyi amaqanda okubumba i-pulp, amathreyi ezithelo okubumba i-pulp, kanye namabhokisi okushintsha imifino. Ukucindezela ngokushisa kuthuthukisa ubulukhuni kanye nokuqina kwesakhiwo semikhiqizo, kuvimbela ngempumelelo ukulimala kwemikhiqizo yezolimo efana namaqanda nezithelo ngesikhathi sokuthuthwa ngenxa yokushayisana.
- Ukupakishwa Kwezicushioni Zezimboni: Ukukhiqiza ama-liners kagesi okubumba i-pulp (afanele omakhalekhukhwini kanye nezesekeli zemishini yasekhaya), izingxenye zengilazi zokumboza i-pulp molding, kanye nama-pallet okupakisha izinto ezibuthakathaka. Ithatha indawo yokumboza i-foam yendabuko, inciphisa ukungcola okumhlophe, futhi ihlangabezana nezidingo zokumboza zemvelo zezimboni ezifana ne-elekthronikhi, izinto zasekhaya, kanye nezinto zobumba.
Zonke izimo zokusetshenziswa zihambisana ngokunembile nesidingo semakethe semikhiqizo yokubumba i-pulp enobungani nemvelo, okusiza amabhizinisi okubumba i-pulp ukuthi andise ububanzi bebhizinisi lawo futhi athathe isabelo semakethe ekupakisheni okuluhlaza.
Isevisi Yangemva Kokuthengisa
Njengomkhiqizi ochwepheshe onolwazi lweminyaka engama-30 embonini yemishini yokubumba i-pulp, iGuangzhou Nanya igxile "ekuqinisekiseni izinzuzo zesikhathi eside zamakhasimende" futhi inikeza ukwesekwa kwensizakalo yangemva kokuthengisa okugcwele ukuxazulula izinkinga zokukhiqiza zamabhizinisi okubumba i-pulp:
- Isevisi Yewaranti Yezinyanga Eziyi-12: Phakathi nesikhathi sewaranti, uma izingxenye eziyinhloko ze-pulp molding hot press (njengezishubhu zokushisa uwoyela oshisayo, ama-valve e-hydraulic anomfutho ophezulu, namaphaneli okulawula e-PLC) zinezinkinga zekhwalithi, sihlinzeka ngokufakwa kabusha kwamahhala futhi simboze izindleko zokulungisa.
- Ukusekelwa Kwamadokhumenti Angokwezifiso: Ngokusekelwe kumodeli yemishini ethengwe yikhasimende, sinikeza amabhukwana okusebenza anemininingwane ye-pulp molding hot press, imidwebo yesakhiwo semishini, kanye namashadi okugeleza kwenqubo yokucindezela i-pulp molding hot-press ukusiza amakhasimende ukuthi azijwayeze ngokushesha imishini kanye nezinqubo zokukhiqiza.
- Isevisi Yokuqondisa Ochwepheshe Esendaweni: Ngemva kokuba imishini isilethiwe, sithumela ochwepheshe bezobuchwepheshe bokubumba ama-pulp ukuze benze ukufakwa nokuqaliswa kwemishini endaweni, futhi sinikeze ukuqeqeshwa komuntu ngamunye okuhlanganisa ukusebenza kwemishini kwansuku zonke, amakhono okulungisa njalo, ukwenza ngcono amapharamitha enqubo yokucindezela okushisa, kanye nokulungiswa kwamafomula ama-pulp ukuqinisekisa ukuthi amakhasimende angafaka imishini ekukhiqizweni ngokushesha.
- Isevisi Yokusekela Ubuchwepheshe Yesikhathi Sonke: Sinikeza ukubonisana ngobuchwepheshe ku-inthanethi/ngocingo amahora angama-24 ngosuku, izinsuku eziyi-7 ngesonto. Ngezinkinga ezingazelelwe ngesikhathi sokusebenza kwe-pulp molding hot press, siphendula zingakapheli ihora eli-1 futhi sinikeze izixazululo zingakapheli amahora angama-24, sinciphise isikhathi sokungasebenzi komugqa wokukhiqiza futhi siqinisekise ukusebenza kahle kokukhiqizwa kwe-pulp molding.
